The global sports and athleisure apparel industry faces significant challenges when it comes to achieving circular fashion. With the production of almost 24 billion pairs of shoes each year, only a small percentage, estimated to be around 5 percent, are recycled. This means that a large number of sneakers, runners, and other sports apparel end up in landfills, creating sustainability problems for these markets.
The fashion industry as a whole is under pressure to transition from a linear take-make-waste system to a circular model, where products are designed to be used more, made to be recycled, and constructed from safe and renewable resources. However, the sports and athleisure apparel sector faces unique challenges due to its reliance on fossil fuel-based materials and the large quantities of goods being produced.
Footwear, in particular, poses challenges for recycling and repair due to its complex materials and construction. Unlike a simple T-shirt made of a single material, sneakers and running shoes can be made up of as many as 65 different materials and components, many of which are bonded with adhesives, making disassembly for recycling difficult. Additionally, hygiene concerns related to clothing in close contact with the skin and sweat can deter reuse.
While the footwear industry is showing commitment to progressing towards a circular economy, there is a lack of consistency and transparency in the market. Consumers interested in buying sustainable athletic shoes often encounter confusing contradictions. There are several changes that could be implemented to make meaningful progress towards circularity.
One of the key challenges is the reliance on fossil fuel-based and harmful synthetic materials in sports and athleisure wear, such as polyester, nylon, elastane, EVA, polyurethane, and rubber. These materials complicate recycling efforts, and the persistence of microfiber and microplastic pollution remains a concern. Some sustainable shoes incorporate organic or recycled materials, but these claims are often unsubstantiated, and the products rarely include repair or end-of-life solutions.
Material innovation is needed to address these challenges. Bio-based alternatives like mushroom leather, pineapple leather, and cactus leather show promise in eliminating plastics from footwear production. However, these materials are still developing, and the financial cost and potential compromise on performance pose challenges for consumers and brands. Additionally, the mixing of bio leather with fossil-fuel based materials undermines biodegradability and recycling efforts.
Recycling, repair, refurbishment, and remanufacture are crucial strategies for achieving circularity in the sports and athleisure apparel industry. Takeback schemes and initiatives like Nike Grind, Save Our Soles, and FastFeetGrinded, where materials and end-of-life shoes are ground up and repurposed, provide solutions, but mostly involve downcycling with limited options for future recycling. Prolonging the life of products through care and repair is challenging for high-tech footwear due to performance requirements and complex construction.
Designing for assembly and disassembly is crucial for footwear reuse, repair, refurbishment, and recyclability. Simplifying design, reducing and standardizing parts and materials, glue-less joining, and designing modular products are principles that can facilitate circular manufacturing. Additive manufacturing (3-D printing) also holds potential for reducing waste and enabling reuse and repair.
Collaboration and accountability are key to achieving meaningful progress towards circularity. Collaboration among brands and stakeholders, including suppliers, government, academia, and entrepreneurs, is necessary to overcome challenges and advance sustainability initiatives. Initiatives like the Footwear Collective and Seamless Clothing Stewardship Scheme are crucial for building a circular infrastructure, but significant funding is needed. Currently, most initiatives involving tariffs and funding are voluntary.
Despite the challenges, there are incentives for brands to engage willingly in circular business models. Authentic participation in sustainability initiatives can generate consumer engagement and drive sales. Consumers can play a pivotal role in the shift towards circularity by choosing brands that prioritize sustainability and transparency. Resources like Good on You and the Ethical Fashion Guide can help consumers make informed choices.
Ultimately, achieving sustainability in the sports and athleisure apparel industry requires collaboration and accountability from industry, consumers, and governments. While progress is being made, corporate secrecy and competitiveness, intellectual property battles, and a lack of short-term return on investment pose significant challenges. However, with collective efforts and the support of consumers, meaningful progress towards circularity is possible.